Star Wars Carbonite Business Card Case: 2010 - ThinkGeek
This is a pretty simple project, but the case has a fun switchblade-like mechanism that pops out the card tray. All of the proportions and mechanisms worked out pretty well to create a product about the same size as an iPhone 4. For the actual sculpt, we took a laser-scan of an existing 1/6 scale Han Solo in carbonite figure, which we also used for the chocolate bar.

Han Solo in Carbonite Business Card Case $24.99